For any machine application, meeting the required design specifications and ensuring component reliability is crucial, and there are few sectors with more exacting requirements than the defence sector. Any unpredictable behaviour in springs and pressings will lead to catastrophic consequences, especially within military applications.

This is why, at European Springs, we employ precise manufacturing processes, utilising industry-leading machinery. Our stringent approach guarantees springs and pressings that align with defence requirements, ensuring consistent performance and longevity. Read on to learn more about military-grade springs and pressings.

Springs in Ground Defence

Springs are vital components in various ground defence systems as their inclusion in designs significantly improves mobility and performance in a variety of challenging scenarios. For example, you’ll find a broad range from torsion to compression springs used in propulsion systems within armoured vehicles, tanks, and other defence-oriented vehicles.

Another example is suspension systems; our springs manage impacts from uneven terrain and provide optimal comfort for troops operating armoured vehicles. Skilfully designed by our expert team and manufactured to withstand heavy loads and rigorous use, our springs ensure that ground defence vehicles maintain maximum responsiveness, even in the harshest environments.

Additionally, springs are indispensable to firearms and artillery mechanisms, like recoil systems. They assist in dissipating energy when a weapon is fired, contributing to better accuracy, longevity, and safety.

Springs in Air Defence

Our spring design team’s expertise also extends to the aerospace sector, where close tolerances and high-performance materials are essential. Springs play a significant role in numerous aerospace applications, including the safety, longevity, and performance of aircraft.

One example is constant-torque springs, which are used in military aircraft. As part of the complex mechanisms in military machines, these springs play a significant role. One of their primary functions in military aircraft is within the seating mechanisms.

Military drones, which are a specific type of military aircraft, use an array of spring designs to ensure their proper functioning. This includes the drone’s need to withstand high speeds, extreme temperatures, and vibrations.

Additionally, various spring designs, such as parachutes and ejection seats, are integral to safety equipment. Being critical life-saving devices, their dependability and robustness are indispensable, and our springs are designed to deliver consistent performance for their entire lifecycle.

Springs in Sea Defence

Similarly, springs serve crucial functions in naval defence applications as they contribute to powerful propulsion systems that demand durability and efficacy. They also contribute to the manufacturing of sophisticated weaponry used by naval vessels, from gunfire control systems to missile launchers.

While it’s challenging to pinpoint a single most commonly used spring design in military and marine applications due to their vast and varying needs, compression, extension, and torsion springs are standard components found in many naval equipment and devices.

As for the material, the materials used for springs in such high-stress conditions need to be robust, corrosion-resistant, and durable. Therefore, the most commonly used materials are often variants of high-strength steel alloys, as they will frequently need to withstand water, salt, and extremes of temperature and pressure. Other construction materials might include certain heavy-duty, corrosion-resistant polymers, which have been found to be safe and strong for many military applications.

Position of Pressings and Wireforms in Defence

As you can see, whilst it’s common to find springs throughout defence sector applications, you’ll often find general wire forms and pressings within those applications also.  These fine-tuned components drive efficiency across ground, air, and sea defence systems. Here are some examples of their use.

Pressings Applications

Pressings deliver reliability and durability. They are used in applications in radio communication equipment, assisting in signal transmission. In vehicle armour, precise pressings improve reinforcement. They adhere to strict manufacturing standards, ensuring consistency and performance in high-stress environments.

Wireforms Applications

Wire forms, tailored to the task, provide flexibility, strength, and resilience. In aerospace control systems, they ensure seamless operations. Wire forms contribute to vehicle suspension mechanisms, aiding in off-road mobility. Crafted meticulously, they meet the stringent demands of the defence industry, reinforcing reliability in all applications.

Insights from DSEI 2023

Defence & Security Equipment International (DSEI) represents a prominent global stage for defence and security professionals. This event showcases cutting-edge advancements, facilitates collaboration, and fosters invaluable networks across the industry.

This year’s gathering proved to be particularly impactful, framing significant global defence and security discussions under the theme “Achieving the Integrated Force”. This event showcased the future of defence, with an emphasis on collaboration, innovation, and integration across many industries, including manufacturing.

Members of our group regularly attend DSEI, and we regard it as an optimum opportunity to reveal our innovative developments and demonstrate our steadfast commitment to advancing the defence sector.

Attending DSEI presents several undeniable benefits. By engaging in discussions and exploring the latest technologies, we broaden our knowledge and hone our edge. Collaboration with partners and clients ensures constant evolution in our manufacturing processes, maintaining a high level of excellence.

By attending this event, we bring awareness to our position as industry leaders to clients and share our dedication to delivering outstanding solutions in the defence and security sectors.

Defence and Aerospace UK Spring Manufacturer

As part of supplying the defence industry with the highest quality springs, pressings and wire forms, we are often tasked with manufacturing springs needed for aerospace applications — whether that be for next-generation airborne smart decoys, high-spec electrical connectors, the Eurofighter and much more.

We’re renowned for our comprehensive range of springs and wire forms, and for over seven decades, we have established ourselves as one of the most reliable spring manufacturers in the UK and across Europe. Contact us directly to discuss how our manufacturing processes will fulfil the requirements of your next project.

 

The collaboration between manufacturers and energy companies is consistently beneficial, and this is especially relevant when considering the engineering possibilities related to springs. The energy sector, divergent from traditional industries, promotes continuous progression in component design. While this has always been true, it has accelerated in recent years with the increased investments in renewable technologies. Read on to explore how these two sectors work collaboratively for the betterment of each other and the world.

The Power of Collaboration Between Spring Manufacturers and Energy Companies

Whilst stock springs provide consistently reliable results, this limitation often proves to be restrictive for the evolving nature of applications in the energy sector. This creates a persistent demand for custom spring design, further encouraging collaboration with spring manufacturers to engage in innovative pursuits to fulfil the needs of the changing sector.

The rewards for energy companies within this collaboration are substantial. By having spring manufacturers create custom solutions, they obtain products that align directly with their specific needs. It is this higher level of manufacturing control and quality that encourages sustained reliability—an essential element in the energy sector.

The collaboration is not confined to addressing intricate engineering difficulties alone. The openness of the partnership fosters iterative feedback exchange across many areas, from component specifications and capabilities to how they are sourced for responsible manufacturing. Energy companies communicate their unique challenges, enabling spring manufacturers to refine their expertise. It represents a symbiotic relationship driven by common objectives, including efficient solutions, operational excellence, and market competitiveness.

European Spring’s Work With the Energy Sector

We have decades of experience interfacing with electrical power entities across Europe. Our skill set is anchored in our ability to construct high-quality springs, pressings, and wire forms – components that are indispensable in various energy-generation mechanisms and machinery.

Our springs for electrical power primarily revolve around the creation of components designed specifically for electrical applications, acting as the foundation of numerous widely used electrical products. The intricate fabrication of these customised solutions demands a keen understanding of precision engineering underpinned by comprehensive experience in the field. We utilise a unique blend of technical craftsmanship and innovative methodologies to deliver components that align diligently with our client’s requirements.

Central to our operations is a commitment to serve a broad spectrum of industries with our springs and bespoke pressings. Geographical borders do not restrict our manufacturing expertise. Collaborating with global associates, such as the Lesjöfors Group, we take pride in our ability to design, produce, and deliver esteemed products to customers across the globe.

Role of Spring Designs in the Energy Sector

As a dedicated UK spring manufacturer, we harness precise mechanical properties in designing springs. Compression, torsion, and extension springs comprise our core portfolio.

Compression Springs

Our specifically designed compression springs serve a pivotal role in energy generation. These springs store energy and exert a resisting push force when compressed. In energy applications, they are often found in safety valves, acting as a central element in preventing pressure build-up.

Torsion Springs

Torsion springs, another key product, operate by applying torque or rotational energy. Depending on their design, these springs can store and release angular energy or simply hold a mechanism in place. They are frequent constituents of generator mechanisms, providing crucial support in maintaining operational efficiency.

Tension Springs

Tension springs, distinguished by their tightly coiled loops, store energy and create resistance to pull forces. Commonly employed within electrical switchgear and circuit breakers, these springs aid in managing electricity flow and promoting safety standards.

Wire form Designs in the Energy Industry

At European Springs, we fabricate intricate wire forms, each tailored to their unique energy sector applications. Designing these wire forms demands an integration of innovation, precision, and versatility to adequately serve the broad energy sector needs.

Our wire forms are often utilised within power line transmission systems. In these settings, they prove indispensable for securing key elements and promoting transmission efficiency. Custom-designed wire forms also find applications in housing and securing electrical wiring in power stations or distribution equipment.

Pressing Designs and their Impact on the Energy Sector

Equally critical in our line of work are bespoke pressings. We design and manufacture pressings that offer unique solutions tailored to energy industry applications.

Our precision pressings provide invaluable mechanical advantages within energy systems. These often act as connectors within electrical systems, such as circuit breakers and switchgear. Their design and manufacture necessitate a deep understanding of the EC directives connected to the energy market.

In conclusion, our tailored spring designs, wire forms, and pressings are integral to the energy industry’s demands. Whether driving efficiency, promoting safety, or ensuring connectivity, our products epitomise the power of precision engineering in the energy sector.

Bespoke Spring Manufacturing for the Energy Sector

As a spring manufacturer working with international electrical power companies, our role extends beyond the simple manufacturing of components. We are partners in progress with this sector, providing the energy sector with robust and effective spring solutions that propel the industry towards more efficient energy generation and distribution systems.

Our constant pursuit of pioneering spring designs triggers new possibilities for future energy production, including renewables. Contact our team directly to discover how our expert engineer’s work will benefit your energy facility.

Springs are essential components within almost every application, from commercial products to industrial machinery and transport. The unique requirements of these varied applications demand the creation of a broad range of spring designs, each tailored to fulfil a specific role; this is where spring design comes in.

Read on to explore the complexities our engineers and spring designers overcome as they mass-produce a broad range of these invaluable components for every industry.

compression spring schematic

The Importance of Spring Design

The importance of design in spring manufacturing cannot be overstated. Precise measurements and careful consideration of various elements are crucial. A bespoke spring design must account for factors like type, load, and movement, as even the slightest alteration can impact performance.

For example, simply changing the material of a spring can significantly impact its capabilities, even without modifying the dimensions. Even a slight adjustment to the outer diameter of a spring can make a world of difference.

When designing a spring, it is essential to consider aspects such as free length, solid height, number of coils, travel and load, force capacity, spring ends, and inner diameter.

We collaborate closely with our clients during the manufacturing process, ensuring our experienced team can effortlessly assist in creating the perfect spring design for your project.

Moreover, it is vital to prioritise spring design before finalising other components of your product. Neglecting spring design can result in safety issues or failure to perform as desired.

A well-thought-out spring design produces the following benefits:

  • Longevity, as the design considers the spring’s operating environment and material specifications.
  • Exceptional quality, thanks to carefully selected spring materials and manufacturing processes.
  • Compatibility with the product it will be integrated into, as precise dimensions are accounted for during the design stage.

Considering the correct spring design also helps to avoid budget overruns. Improperly designed springs can be unreliable, potentially causing product launch delays and increased expenses due to rework or requiring additional batches. By ensuring the initial design is correct, you can have functional springs with the right dimensions, eliminating the need for fixes or reordering.

At European Springs, we encourage collaboration with our customers with our spring design support service to understand your specific needs and ensure that every aspect of spring design is thoroughly evaluated to deliver the best possible results.

Force, Displacement and Stiffness in Spring Design
The fundamental characteristic to remember about springs is their ability to store potential energy when deformed and release it when the deforming force is removed. Force is not the only aspect to consider when designing spring specifications; there is also displacement and stiffness. Here is an explanation of what defines each:

  • Force refers to the applied external load or the resistance a spring offers to deformation.
  • Displacement is the change in position or length of a spring when subjected to a force.
  • Stiffness, however, quantifies how resistant a spring is to deformation. It is determined by the spring’s material, geometry, and dimensions. Higher stiffness means the spring requires more force to induce a given displacement.

Understanding the relationship between force, displacement, and stiffness is key to designing efficient and reliable springs. These fundamentals are essential to establishing the core requirements of the eventual spring design.

spring rate diagram

Spring Design Considerations at European Springs

Designing an effective spring requires a thorough understanding of its operating environment, the application requirements, and the spring material’s physical characteristics. For designers and manufacturers to achieve optimal performance from a custom spring, they must consider several fundamental design principles.

Spring Material Choices

One of the most critical factors in spring design is the choice of material. Selecting the right material can ensure that the spring has the required strength, durability, and corrosion resistance for its intended use. Common materials used in spring manufacturing include stainless steel, carbon steel, high-carbon spring steel, and alloy steel.

Once the material is chosen, designers must consider the spring’s dimensions. Spring dimensions are calculated with a high degree of accuracy using theoretical models. At European Springs, their designers use in-house developed software for all traditional spring types and specially configured FEM software for complicated geometries. This ensures the spring can withstand heavy loads, achieve the required deflection, and maintain its shape and function over time.

Spring Mechanics and Functionality

Designers must also be mindful of each metal’s mechanics, strength theories, and potential functionality. The effect of residual stresses and the control of these stresses are important and are always considered in every design. Our experts maintain detailed knowledge of the many applications and all the standards and specialities that are required for optimal spring design.

Another critical factor to consider is the processing methods involved in spring manufacturing. Processes such as coiling, end grinding, shot peening, and heat treatment are all important considerations in spring design, as they can affect the spring’s performance, fatigue resistance, and longevity. At European Springs, its manufacturing process is adaptable to any specific customer requirement, with various treatments applied to its springs, from electroplating to powder coating.

CNC spring machining

Furthermore, high-speed shock loading and transient phenomena are areas that are important in some applications and are taken into consideration by industry experts. Professional teams can select stress levels through specific training and experimental processes, evaluate creep relaxation and fatigue performances and determine the best processing methods and surface treatment for a particular application.

It is worth noting that the process of spring designing involves many different branches of science. This includes the above-mentioned material science, processing methods, and mechanical engineering theories, spring manufacturing technology, and the importance of tool/control of residual stresses. European Springs encourages and supports customers with a high understanding of springs, spring materials, and surface treatments to work with the company’s team of experts to achieve the best products in the spring and pressing field.

Prototyping and Testing
Prototyping and testing play pivotal, final role in the spring design process. Through iterative design improvements and validation, we refine our designs to achieve optimal performance and reliability. By closely examining each aspect of the prototype and rigorously testing it in real-world conditions, we ensure that our springs meet the highest quality and performance standards.

CNC spring machining operation

Bespoke Spring Design at European Springs

At European Springs, we pride ourselves on our expertise and commitment to delivering exceptional prototype spring and pressing designs. With our team considering various design factors, embracing innovative approaches, and employing collaborative design processes, we create springs that perform flawlessly and enhance the overall design. Contact us today to discover how our custom spring design service can meet your exact requirements.

At European Springs, we take great pride in our expertise in designing and manufacturing various spring and pressing products for various applications. These humble yet indispensable components prove their versatility across various household, workplace and transportation objects as reliable parts. Read on to see how many springs you unconsciously encounter daily, the importance of understanding different spring designs, and our bespoke services to create these applications.

Springs in Household Items

Springs are ubiquitous in countless household items, pivotal in their functionality and convenience. While the list is extensive, we can only touch upon a few examples.

Sprung Mattress

Springs are the unsung heroes of a good night’s rest. As we lay down to sleep, the compression springs in a sprung mattress provide crucial support for our bodies. They react to our movements throughout the night, ensuring optimal comfort and alignment. Without these springs, a restful night’s sleep would be impossible.

Door Handles

Have you ever considered the role of springs when opening doors? We rely on them countless times daily as we enter and exit rooms. Torsion springs provide the necessary tension, making it effortless to grip and turn door handles, allowing smooth operation with minimal effort. This spring design is used in any size door that operates on a hinge principle, be it a large facility, internal home or even microwave door.

Remote Control

Next time you use a remote control, take a moment to appreciate the springs at work. Without springs, remote controls and similar battery-operated devices would cease to function. This vital combination of springs and pressings completes the electrical circuit within the remote control battery compartment, enabling the transmission of signals to control electronic devices. They provide the necessary power for the device to operate without dependence on external power sources or wires.

DVD Drives and Games Consoles

Tension springs have an essential role in the design of DVD, Blu-ray and games console entertainment devices by providing the necessary force to maintain the function of the drive tray. These springs are typically used in the loading mechanism of the players, allowing the tray to smoothly open and close.

When the eject or load button is pressed, the spring expands or contracts, exerting the required force to move the tray. Without tension springs, DVD and Blu-ray players’ smooth operation and functionality would be compromised. Including these springs ensures reliable and efficient performance, allowing users to load and eject discs conveniently.

Springs in Workplace Items

Workplace equipment often incorporates spring designs to enhance functionality and improve user experience. For example, various pieces of office stationery would surprise people with custom spring designs within them.

Staplers and Hole Punchers

Staplers and hole puncher springs use tension and compression to provide the necessary force to compress the material being worked on. These springs are typically located inside the tool’s main body and push the plunger forward when pressure is applied to the handle.

Badge Holders

Retractable badge holders often use spring designs to enable the cord or chain to be easily pulled in and out of the holder. These retractable mechanisms typically include a clock spring that stores energy from the user’s pull and unwinds to extend the cord or chain. The spring tension is designed to be strong enough to securely retract the cord or chain while remaining sufficiently flexible to offer a comfortable and convenient user experience.

Mechanical Pens

Pens and pen caps often utilise compression springs to ensure a secure and smooth action when opening and closing. The spring is usually located in the pen barrel or the cap and applies the necessary force to hold the cap in place or move the pen tip forward.

Springs in Transportation

We cannot avoid encountering springs even when travelling from home to work. Springs have a vital role in the transportation and automotive industry and are highly effective at helping us easily get from our homes to workplaces.

Springs in Cars

Springs in cars play a crucial role in providing a smooth and comfortable ride for commuters. Suspension systems with coil springs absorb shocks and vibrations, ensuring a stable and controlled driving experience. The springs in these systems are significantly improved over the years but you’ll also find compression springs in other areas such as the seats.

Springs in Trains

In the rail industry, springs serve as vital components in the suspension systems of both locomotives and carriages. They help absorb the lateral and vertical forces generated during train travel, ensuring a stable ride and passenger comfort. These springs assist in maintaining the balance and stability of the train, facilitating a safe and efficient commute between home and work.

Springs n Busses

Busses also rely on springs, specifically in their suspension systems, to provide passengers with a smooth and comfortable journey. Coil springs or air springs support the weight of the bus and absorb bumps and vibrations, resulting in a more pleasant ride. By ensuring a comfortable travel experience, these springs help people commute effortlessly from their homes to their workplaces.

Bespoke Spring Manufacturing from European Springs.

These are just some of the many items that depend on springs to function, and they, in turn, rely on spring manufacturers like us to create these components to the highest standard.

With our expertise and commitment to excellence, application designers can trust that their products will meet the highest standards and surpass customers’ expectations. A partnership between your designers and our team of engineering manufacturers is essential in achieving innovative and reliable solutions for the above examples and many more across every sector.

To enquire about our bespoke service, contact us today, and we’ll help get your application the spring designs it needs.

Today, the demand for space-efficient designs has witnessed a significant increase. As more people embrace minimalistic living and seek to maximise the available space, innovative solutions are needed to meet these evolving needs.

At European Springs, we recognise the importance of springs in enabling compact and versatile designs. With our expertise in spring manufacturing and high-speed press technology, we are committed to providing top-quality products that contribute to the success of space-saving endeavours.

So, let’s take a look at some of the fascinating space-saving designs that utilise our custom springs.

Fold-Away Beds: Maximising Space Efficiency

Fold-away beds are a prime example of space-saving furniture, offering the flexibility to transform a room from a bedroom to a multipurpose space. The smooth operation and stability of fold-away beds heavily rely on the use of springs. Torsion springs, known for their ability to store and release rotational energy, play a vital role in the seamless folding and unfolding mechanisms of these beds as they provide the necessary force to ensure a secure and balanced movement.

In addition, continual advancements in gas spring technology have revolutionised the fold-away bed industry. Gas springs, which offer controlled motion and adjustable force, enhance the ease of use and safety of these space-saving solutions. With gas springs, fold-away beds can be effortlessly lifted and lowered, providing convenience and comfort for users.

Spring-Loaded Storage Solutions

Efficient storage solutions are crucial in maintaining an organised living or working space. Springs are pivotal in enabling space-saving storage systems that optimise functionality and convenience. Compression springs are commonly used to create tension and provide the force to keep storage units securely closed or open. Using compression springs maximises the space-saving potential of storage solutions while ensuring safety and reliability.

Bespoke compression springs designed specifically for storage solutions offer additional advantages. Their unique properties, such as corrosion resistance and durability, ensure long-lasting performance even in demanding environments. This guarantees secure and efficient storage, giving users peace of mind. Regardless of your needs, our knowledgeable and experienced team will work with you to design and manufacture compression springs that meet your requirements.

Space-Efficient Furniture Design: Balancing Function and Form

Space-efficient furniture design is a delicate balance between functionality and form. To achieve this delicate balance, springs play a crucial role. They enable the smooth operation of various mechanisms in multifunctional furniture, ensuring seamless transitions between different configurations.

Tension springs, for instance, are widely used in expandable and modular furniture pieces. These springs apply force when stretched, allowing for the expansion and contraction of furniture elements. Furniture designers can create versatile, adaptable pieces that efficiently utilise space by incorporating tension springs.

In addition, spring-assisted mechanisms enhance the usability of compact designs. When furniture manufacturers use springs, their pieces can be easily adjusted, folded, or unfolded with minimal effort. This enables a seamless user experience and ensures the furniture remains stable and secure in different configurations.

Technical Considerations and Spring Types

When embarking on space-saving design projects, it is crucial to understand the different types of springs available and their application in specific design requirements.

  • Torsion Springs, with their superior torque and angular deflection capabilities, are suitable for various rotational movements required in space-saving mechanisms.
  • Gas springs, renowned for their controlled motion and adjustable force, offer versatility in applications where precise positioning and controlled damping are essential. Their utilisation in space-saving designs brings enhanced user experience and improved safety.
  • Compression springs are used in furniture design to provide resistance to a compressive force and enable the piece to transform and save space.

In addition to torsion and gas springs, various other spring types are available, each with unique properties catering to specific design requirements. By understanding these spring types and their characteristics, designers can select the most suitable springs for their space-saving projects, ensuring optimal performance and longevity.

At European Springs, we specialise in manufacturing and supplying high-quality springs and pressings for space-saving design, so if you are unsure about selecting the right spring type for your needs, we can help. With our extensive experience and commitment to precision, we are confident in delivering reliable and innovative solutions that cater to the diverse needs of our global clientele.

So, if you are looking to embark on a space-saving design project or simply curious about the role of springs in enabling compact solutions, we invite you to explore our comprehensive range of products, spring design services, and our wealth of industry expertise. Contact us today to discover how European Springs can support you in your pursuit of space efficiency, and stay up-to-date with our blog for more fascinating insights.

The pinnacle of motorsport, Formula 1, is globally recognised for its constant technological advancements. For drivers, securing top speed is paramount, with cutting-edge technology delivering optimal results under extreme conditions. As dedicated fans watch these talented drivers take to the track, the team at European Springs are fascinated by the intricate components of the cars, such as springs and wire forms.

racing cars racing together on a track

As industry experts and leading innovators in spring manufacturing and high-speed press technology, we understand the importance of precision and reliability in such demanding applications.

We’re proud to work closely with the automotive industry in supplying many components that help drivers over the finishing line in record time. Today, we’re exploring our involvement in this sector and how our springs are a vital puzzle piece for the Drivers’ Champion.

Disc Brakes

In the early days of Formula 1, the sport implemented disc brakes as a consistent means of safely stopping high-speed cars. Today, practically every car in production, including commercial automobiles, relies on disc brakes. These modern brakes are significantly more durable and efficient than the once commonplace ‘drum’ style brakes. Featuring rotating discs attached to the wheels, the brake pads apply pressure onto the discs to slow the car down or bring it to a full stop.

In Formula 1, springs are vital in the car’s suspension system, which includes components like dampers, anti-sway bars, and arms. Together, these elements ensure stability, control, and handling during high-speed manoeuvres and braking. Specifically, the springs in the disc brakes play a crucial role in absorbing and distributing the forces generated when brakes are applied, which helps maintain proper brake pad positioning and absorbs vibrations and shocks caused by intense braking forces.

racing cars on a track

Pull-Rod Front Suspension

The pull-rod front suspension is an integral component in the design of modern Formula 1 racing cars, providing advanced handling capabilities through its incorporation of high-performance springs. The suspension system’s primary function is to absorb bumps and handle uneven terrain, and suspension springs play a critical role in achieving this objective. The stiffness of the springs significantly affects the car’s performance, as they control the extent of the suspension’s movement in response to road conditions. At European Springs and Pressings Ltd, our extensive experience in suspension spring manufacturing ensures the provision of top-quality components, catering to the needs of drivers worldwide.

Push-Rod Front Suspension

In racing cars, the push-rod front suspension system is crucial in ensuring optimal handling and performance. Although pull-rods were the earlier suspension system used in racing cars, push-rods have since become more popular due to their ease of implementation in high-nosed racing vehicles. In simpler terms, push-rods work by flexing with the wheel as it encounters bumps on the track, resulting in better aerodynamics for a streamlined race. Most Formula 1 teams today use push-rods because they are easier to install than pull-rods, and critical geometry in spring damper layouts tends to pose fewer difficulties.

For any suspension system, be it pull-rods or push-rods, the spring is crucial for absorbing shock and transferring energy throughout the vehicle. A reliable suspension system is a game-changer for race teams, as it can make or break their efforts, regardless of how skilled their drivers are.

It’s worth noting that any component of the car above the level of the suspension is considered a sprung mass due to the springs’ existence within a suspension device. The rule of thumb is that the smaller the ratio of unsprung mass to sprung mass, the more comfortable and easier the ride for the driver, which ultimately contributes to the overall success of the vehicle.

Performance Benefits of Customised Racing Springs

formula one carCustomised racing springs offer a multitude of performance benefits that can greatly enhance the handling and overall performance of racing vehicles. By tailoring components, such as our motor springs, to the specific needs of a racing application, drivers and teams can achieve optimal suspension characteristics and gain a competitive edge on the track.

Here are some key performance benefits of customised racing springs:

  • Improved Stability: Customised springs can enhance stability by optimising the suspension setup, allowing for better control and handling during high-speed manoeuvres and cornering.
  • Precise Handling: Racing springs can be tailored to fine-tune the vehicle’s response, ensuring precise handling characteristics and improved driver feedback, leading to more confident and consistent performance.
  • Better Traction: Customised springs can optimise weight transfer and ensure maximum contact between the tires and the road, improving traction, acceleration, and braking performance.
  • Reduced Body Roll: Custom racing springs can help minimise body roll, keeping the vehicle more level during cornering, which increases stability, reduces tire wear, and improves overall lap times.
  • Enhanced Comfort: Despite the high-performance nature of racing, custom springs can be designed to provide a balance of comfort and performance, ensuring a smoother ride for the driver and reducing fatigue during long races.

The team at European Springs have had extensive experience manufacturing premium custom springs for racing applications, including those used in push-rod front suspensions.

Our springs are specifically engineered to withstand the demanding conditions of high-speed racing, providing athletes with superior control and stability. With our extensive experience in spring manufacturing and our commitment to excellence, we offer limitless precision-made bespoke springs to meet the exact specifications of racing car suspensions.

To enquire about our custom racing car springs, please don’t hesitate to contact us and start your journey with our design team.

HOW CAN WE HELP YOU?

    Fields marked with an *are required

    This form collects your name, email, company name, phone number and your enquiry so that one of our team can communicate with you and provide assistance. Please check our Privacy Policy to see what we'll do with your information.