Wave Spring Manufacturers

With decades of expertise, we are one of the UK’s most trusted wave spring manufacturers, providing ISO 9001-certified components across a wide range of industries. As part of the internationally renowned Lesjöfors group, we prioritise carefully crafting our wave springs without strict radial limitations so they can easily adapt to diverse spatial constraints.

Custom Wave Springs & reliable Stock Options

We supply both custom wave springs and standard stock options suited to an extensive range of applications. Our wave springs are manufactured from flat wire formed into a precise wave pattern, providing exceptional force and compression in compact spaces.

Standard wave spring types include:

E1 Design: Available from stock.

E2 Design: Available via custom order.

Whether you seek custom springs or stock springs, our expert engineers are available to assist your designs with valuable recommendations. 

Bespoke Wave Spring Design & Engineering Support

We design our wave springs to compress up to 50% more than conventional coil springs, making them ideal for applications where performance is critical and axial space is limited.

Working closely with your technical team, we tailor each spring’s specifications, including the number of turns, wave amplitude, material, and mounting dimensions, to ensure your application performs optimally.

We are committed to high-quality standards, and our springs are crafted to comply with performance parameters, such as the minimum load length (Ln). Whether it’s a large-scale production run or specific spring prototyping, our manufacturing capabilities are flexible to accommodate various project requirements. If you need bespoke wave spring designs, our team is ready to collaborate closely with you to guarantee your expectations are fully met.

Our E2 design, which is available exclusively through bespoke order, uses flat ends, in comparison to the E1 design, which uses non-flat ends.

End-to-End Manufacturing & Support Services

We use the expertise of our engineers and the latest CNC and wire forming technologies to produce springs in high or low volumes. From industrial electronics and medical devices to aerospace, automotive, and automation, we have produced wave springs for some of the most demanding industries across Europe.

In addition to spring design and production, we offer surface treatments, prototyping, and sub-assembly services to prolong the lifespan of your springs. On top of our specialisation in wave springs, we offer a wide selection of premium springs, including tension springs and compression springs, which are also critical to many projects.

To learn more about our range of bespoke and stock options, please get in touch with us, and a member of the team will be more than happy to assist.

Browse Our Spring Catalogue

As a trusted wave spring supplier, we offer a broad selection of catalogue parts. These utilise our E1 design, which have non-flat ends available in:

Unalloyed Spring Steel (CK67 1.1231, pp. 38-39): This material has a maximum working temperature of 120°C.

Stainless Spring Steel (EN 10270-3-1.4310, pp. 40-41): This material has a maximum working temperature of 250°C.

Our springs are manufactured with minimal radial restrictions, allowing for seamless integration into compact designs without compromising on functionality.

All components are made to tight tolerances and comply with industry standards to ensure durability and precise performance.

View the full specifications of our standard wave springs in our spring catalogue, pp. 36-41.

Frequently asked questions

What Are Wave Springs?

Wave springs are chosen where space is minimal and reliable performance is non-negotiable. Built from flat wire spring metal arranged in a multi-coil wave pattern, these springs excel in applications demanding a low mounting dimension, reducing space requirements by approximately 50% in both height and length.

How Do Wave Springs Work?

Wave springs work by compressing in an axial direction, using a wave-shaped flat wire to generate force. As the waves flatten under load, the spring stores energy and provides a compact, space-saving alternative to traditional coil springs.

What are the Industrial Applications of Wave Springs?

Wave springs have varied uses across a range of different industries; here are just a few key examples:

Automotive: Wave springs are found in the clutches and transmissions of vehicles, providing a consistent clamping force. They are also seen in brakes and suspension systems, proving crucial to the overall operation of vans and cars.

Aerospace: These springs have many uses within aerospace, from flight control systems to landing gear and engines.

Electronics: Wave springs are found in connectors to provide reliable electrical contact and components like hard drive read/write heads, and camera modules in phones.

Medical Devices: Wave springs are crucial in enabling the precise movement of robotic surgical instruments and are also found in diagnostic systems like MRI scanners.

Manufacturing: The manufacturing industry uses wave springs in many ways, from hydraulic systems, valves, pumps, and presses. These perform vital functions such as force control and vibration damping.

When Should I Use a Wave Spring over a Coil Spring?

Wave springs are particularly suited to applications where space is limited, particularly in axial directions, and when maintaining consistent force under compression is required.