Custom Wireforms

Custom Wire forms have many functions, but amongst the most common uses that we produce are for headsets, and computer brace components, but also we manufacture them as pins. For small quantity orders, we manually produce our wire forms, but for larger orders, wire forms are made automatically in highly advanced machinery, and we are proud to say that there are virtually no limits on design specifications of wire pins.

High Volume Production

By using the latest CNC automated spring coilers and wireforming equipment, European Springs and Pressings can easily manufacture a wide range of wire forms. In addition to this and other state of the art technology, we can also use manual processes to provide specialist hand cooling.

Wire forms have a wide range of available designs, with the only limitations being in the imagination of the designer and the skill of the machine setter. Through continued investment in the latest CNC coiling and wire forming machines we are able to produce a range of wire form shapes. From complex wire forms to simple designs, all of the products we offer can be made in any size of order.

Our experience of wire processing, including the knowledge of different grades of spring wire behaviours allow us to achieve optimum utilisation with our precision machinery. This ensures that your requirements will be met with the upmost precision and high standard of production, from start to finish.

Bespoke Wire Forms

Wire forms are specially designed metal shapes that meet specific functional and aesthetic needs unlike standard wire forms, which have generic designs, bespoke wire forms offer tailored solutions for various industries, providing flexibility and adaptability that standard options may not provide.

Benefits of Bespoke Wire Forms

Having your wire forms custom made provides several specific benefits:

  • Tailored Design: They can be modified to meet the requirements of specific applications, guaranteeing that they will be a perfect fit for your project.
  • Improved Performance: By better meeting a projects specific need, custom wire forms frequently outperform generic off-the-shelf products.
  • Durability: They are constructed to last and continue to function over time using premium materials and bespoke manufacturing techniques.

Our Manufacturing Process

We use advanced CNC automated spring coilers and wire-forming equipment to manufacture a variety of wire forms. Which usually goes through the process of:

  1. Design Consultation: Work closely with our team to develop a wire form specifically tailored to your requirements.  
  2. Material Selection: Choose from a variety of metals, including stainless steel.  
  3. Precision Engineering: Using advanced machinery, we craft intricate shapes with unmatched accuracy.  
  4. Quality Assurance: Each wire form undergoes rigorous testing to ensure it meets your exact specifications.

We also offer manual processes for specialised hand cooling.

Industrial Applications

Custom wire forms are integral components across a variety of industries, including:  

  • Automotive: Used for custom seat frame assemblies, electronic wiring harness clips, and engine component brackets.  
  • Aerospace: Important for lightweight wire ropes in control systems and brackets for avionics equipment.  
  • Electronics: These are found in precision connectors for circuit boards and clips for securing components.  
  • Medical Devices: These are used in custom surgical instrument handles and frames for medical equipment.

Contact Us

At European Springs & Pressings, we create custom wire forms tailored to your specifications. Our expert engineers use advanced wire bending machines to produce durable and intricate shapes, ensuring top quality and performance. Contact us today to discuss your project requirements.