Wire Form Manufacturers

We are a leading UK-based custom wire form manufacturer, producing bespoke wire shapes for industries such as automotive, aerospace, medical, and electronics. From small batches to high-volume production, we deliver precision made wire forms using both CNC automation and manual techniques.   

High Volume Production

Using the latest CNC automated spring coilers and wire-forming technology, we can easily manufacture a wide range of wire forms: 

  • Large-scale orders: Manufactured with state-of-the-art technology for precise, consistent output.  
  • Specialist projects: Produced using manual processes for bespoke, highly customised requirements.  

With virtually no limits on design specifications, we ensure that your requirements will be met with the upmost precision and high standard of production, from start to finish. 

Whether you need thousands of custom wire forms or low volume prototypes, we use CNC coilers and automated machinery to ensure consistent, high-quality output.

Custom Wire Forms

Custom wire forms (also known as bespoke wire shapes) are precision engineered to meet specific technical or aesthetic requirements. Unlike standard wire forms, which have generic designs, bespoke wire forms offer tailored solutions, providing flexibility and adaptability. 

Benefits of Bespoke Wire Forms

Having your wire forms custom made provides several specific benefits: 

  • Tailored Design: They can be modified to meet the requirements of specific applications, guaranteeing that they will be a perfect fit for your project. 
  • Improved Performance: By better meeting a projects specific need, custom wire forms frequently outperform generic off-the-shelf products. 
  • Durability: They are constructed to last and continue to function over time using premium materials and bespoke manufacturing techniques. 

Our Manufacturing Process

We use advanced CNC automated spring coilers and wire-forming equipment to manufacture a variety of wire forms. The process typically consists of these steps:  

  1. Design Consultation: Work closely with our team to develop a wire form specifically tailored to your requirements.   
  2. Material Selection: Choose from a variety of metals, including stainless steel.   
  3. Precision Engineering: Using advanced machinery, we craft intricate shapes with unmatched accuracy.   
  4. Quality Assurance: Each wire form undergoes rigorous testing to ensure it meets your exact specifications. 

We also offer manual processes for specialised hand cooling.

Industrial Applications

Custom wire forms are integral components across a variety of industries, including:   

  • Automotive: Used for custom seat frame assemblies, electronic wiring harness clips, and engine component brackets.   
  • Aerospace: Important for lightweight wire ropes in control systems and brackets for avionics equipment.   
  • Electronics: These are found in precision connectors for circuit boards and clips for securing components.   
  • Medical Devices: These are used in custom surgical instrument handles and frames for medical equipment. 

Contact Us

We create custom wire forms tailored to your specifications. Our expert engineers use advanced wire bending machines to produce durable and intricate shapes, ensuring top quality and performance.  

Contact us today to discuss your project requirements. 

Frequently asked questions

What are Custom Wire Forms Used For?

Custom wire forms have many functions, but amongst the most common uses that we produce are for headsets, and computer brace components, but also we manufacture them as pins. For small quantity orders, we manually produce our wire forms, but for larger orders, wire forms are made automatically in highly advanced machinery, and we are proud to say that there are virtually no limits on design specifications of wire pins. 

Our wire forms can be constructed from a range of materials, including stainless steel, high-carbon spring wire, and specialist alloys. If you need a material that is specifically adapted to a certain environment such as corrosion or extreme temperatures, please consult with our team, who will be able to advise you on the best choice.

With years of experience and premium technology, there are virtually no limits to the shapes and designs we can produce. 

Yes, we have a selection of case studies to view on our website, where you can see how we’ve helped others in the past with custom wire-forming.