Electrical Metal Stampings & Springs

Precision-Engineered Components for the Electronics Industry

The electronics industry needs compact, reliable, and high-performing components that can keep their shape and properties across countless cycles. We manufacture electrical metal stampings, wire forms, and springs designed specifically for the rigorous requirements of electronic applications, from connectors to switches and circuit boards. 

With over 70 years’ experience as spring manufacturers, we pride ourselves on offering the very best electrical components for a vast range of industries. 

Why Choose Us as Your Electronics Spring Manufacturer?

Electrical metal stampings and springs are integral parts of electrical systems, contributing to the reliability and functionality of electronic devices and electrical equipment. Here’s why companies across the industry choose us: 

  • Industry-specific Designs: We design our components to meet specific electrical and mechanical requirements, such as conducting electricity, keeping connections, and providing stability within the system. 
  • Customised Solutions: Bespoke designs tailored to specific electronic components that are vital to the electronics industry. 
  • Highly Conductive Materials: Beryllium copper, Phosphor bronze, and copper alloys, and more for conductivity and durability. 
  • Quality Assured & Certified: ISO 9001 certified and aligned with the strict quality expectations of electronic manufacturing.  

Springs in the Electronics Industry

In electrical applications, springs are commonly used to provide electrical contact, ensure the proper functioning of switches, or create tension within components like connectors or sockets. 

  • Electrical Connectors & Contacts: Springs can provide electrical contact that is needed in connectors and terminal blocks, maintaining electrical connections ensuring they stay secure and stable over time. 
  • Switches & Relays: Components like tension springs and torsion springs help maintain functionality across thousands of actuation cycles. 
  • Battery Contacts & Holders: Springs enable energy transfer and secure battery position within electronic housings.  
  • Circuit Boards & Assemblies: Springs and wire forms are integrated into electrical systems for shock absorption or maintaining internal pressure.

 

We provide a wide range of springs including compression springs, tension springs, torsion springs, flat springs, and wire forms, which are all precisely engineered for electrical performance. Our catalogue includes detailed specifications on sizes, materials, and tolerances.  

Pressings in the Electronics Sector

We are proud to make and supply a large number of different electronic stampings to a range of companies in the electronics industry. Stampings often have specific shapes, patterns, or holes that are customised to fit the requirements of electrical systems.  

  • Conductivity: Electrical metal stampings provide necessary conductivity and often serve as a means to send electrical signals or power within electronic devices like connectors, switches, and circuit boards. 
  • Maintaining Contact: We manufacture flat spring pressings to serve specific functions such as facilitating minor contact points within electrical circuits or working as clips to secure mouldings in automotive settings. 
  • Lighting & Plug Systems: Stampings are often used in fluorescent fittings, plug earth rails, and light mounting systems.  
  • PCBs & Electrical Housings: Components such as shielding pressings, mounting brackets, and enclosures for sensitive components.  

 

Our pressings are produced from high-performance materials such as copper alloys, stainless steel, and specialised conductive metals. In addition to our range of metal options, we offer additional services such as laser cutting and heat treatment to ensure your pressings are performance ready. To learn more about which services may benefit your application, please speak with our team who will be happy to help.  

Reliable and Trusted Springs Supplier for the Electronics Industry

From our manufacturing factories across the UK, we produce a vast range of springs and wire forms for electronics companies across the world. We partner with electronics manufacturers to create highly precise, dependable spring and pressing solutions. Whether you need a high-volume stock order or bespoke products designed for a niche application, we offer tailored manufacturing that you can depend on.  

From first consultation through to final production, our engineering and support team ensures each component meets your design and performance requirements.  

Contact us today to find out how we can support your next electronics project.

Frequently asked questions

What Types of Springs Are Used in the Electronics Industry?

We manufacture a wide variety of springs for electronics, including: 

  • Compression Springs: A common type of spring that is found in things like relays, motors, switches, electrical connectors, switch assemblies, and shock absorption. 
  • Tension Springs: Otherwise known as extension springs, tensions springs are used in battery mechanisms, contact points, actuators, or in other applications where a pulling force is needed. 
  • Torsion Springs: Torsion springs are found in switches, latches, component mounting assemblies, electrical contacts, and other components where a rotational energy is required. 
  • Wave Springs: Due to their design, wave springs are ideal for applications with limited space, such as valve actuators, electrical connectors, and pump seals. 
  • Wire Forms and Pressings: Wire forms have versatile shaping capability, making them adapted to electrical and lighting equipment, in addition to cable guides, grounding, or component spacing.

These components are typically made from metals such as copper, aluminium, or steel, and are designed to perform specific functions within electrical systems. Our team can help determine the right material for your needs, incorporating conductivity, durability, and cost.  

Yes, we specialise in custom-designed springs and stampings to suit your exact application. Our engineers will work alongside you to develop the best part possible, from sample to full-scale production.

Yes. We are ISO 9001 certified and implement rigorous quality control procedures. We are also members of industry bodies such as The Institute of Spring Technology and MMMA.

Before placing your order, it’s vital to ensure that you have considered the following aspects: 

  • Material Selection 

Choose conductive and corrosion-resistant materials where applicable, and make sure that they are compatible with your system. 

  • Size & Load Requirements 

Ensure that the components are compatible with your product’s mechanical and electrical demands. 

  • Dimensions & Installation Fit 

Ensure that your measurements are precise for part length, width, thickness, and spacing. Proper fit is essential to prevent deformation, ensure stabile positioning, and allow for integration into existing systems. 

  • Mounting Constraints 

Consider how the component will be secured or inserted during its assembly, ensure that the product is compatible with both automated and manual installation processes. 

  • Surface Finish 

Apply any suitable plating or finishes to improve conductivity, corrosion resistance, and any other factors that are vital for operation, depending on your end-use environment.